D.I.Y. - BNR Charge Pipe Kit Install
1. Gather Your Tools / Parts - 8 MM Socket - 10 MM Socket - 13 MM Socket - 1/4 Inch Drive / 3/8 Inch Drive Ratchets - Assorted Extensions - T20 Torx Socket - Creeper - Jack - Jack Stands - Flat Head Screw Driver - Vice Grips - Dremel (Optional) - Shop Rags - BNR Charge Pipe Kit - BNR Forge Front Mount - Table Vice / Crescent Wrench - 3 x Small Jars / Bins
2. Park Your Car . Engage Your Parking Brake / E - Brake . Chuck Your Rear Wheels . ! Safety First !
3. Jack Up The Front Of Your Car And Place Your Car On Jack Stands. Pop Your Hood And Start Removing The 6 Push Clips (Red) And 4 10 MM Bolts (Blue) From Up Top (Ref Pic 1). Place Everything Removed Into Jar / Bin #1 Under Hood . Then Remove The 4 T20 Torx Screws (Red) In Each Wheel Well. Place Everything Removed Into Jar / Bin #2 Wheel Wells (Ref Pic 2) After That Under The Front Bumper You Will Have 2 13 MM Bolt (Blue) , 1 Push Clips (Green) , And 6 T20 Torx Screws Then Remove The Plastic Cover And Set To The Side (Ref Pic 3 - 7) Once Removed It Will Expose 2 T20 Torx Screws (Red) Remove (Ref Pic 8 & 9 ) Place Everything Removed Into Jar / Bin #3 Underbelly
4. Once You Have Removed All The Hardware Holding Your Bumper In Place Now Comes The Fun Part Pulling Toward The Front Of Your Car And Shaking You Should Be Able To Remove The Front Bumper From The Fender Clips Without Breaking A Singlet Tab (Ref Pic 10) Make Sure To Remove Slowly As You May Have 2 Fog Light Wires To Disconnect And A Sensor In The Front Bumper To Disconnect Once Removed Set Off To The Side
5.Push Down And Toward The Factory Front Mount To Detach The Plastic Slide Clips From The Factory Charge Pipes (Ref Pic 11) That Hold Them To The Front Mount Then Remove The C Rings And Detach Your Charge Pipes From The Front Mount Then Remove The 11 MM Bolt From The Front Mount Then On The Passenger Side You Will Have A Push Tab To Release The Front Mount. Then Rock The Top Half Toward The Front Of The Car And Pull Outward To Remove The Front Mount. Set The Old Front Mount To The Side
6. Remove The Hose Clamp From The Bottom Of The Turbo And Remove The Hot Side Of The Factory Charge Pipes. Then Remove The Hose Clamp From The Throttle Body And Stuff A Clean Rag Into The Throttle Body Just For Peace Of Mind. Now From Under The Car Remove The 2 x 10 MM Bolts (Red) Holding The Plastic 90° Sensor Pipe In Place And Remove T20 Torx Screw (Red) Holding The Sensor To The Cold Side 90°. (Ref Pic 12 - 14) Now Remove The Cold Side Of Your Charge Pipes. Also When Removing The Cold Side 90° The Bolts Have Slide Washers They Sit In DON'T LOSE THOSE!
7. The Factory Hose Clamps Are Pressure Set And I Had To Break Mine Off I Would Suggest Using Vice Grips To Remove Some Of The Tension And A Flat Head Screw Driver To Break Them Free (Ref Pic 14) Or You Can Use A Dremel With A Cutting Wheel To Cut Off But Be Careful. Once You Have The Pressure Set Hose Clamps Removed From The Metal Hot Side 90° Pipe You Can Start Installing Your BNR Charge Pipes But Don't Tighten The Provided Hose Clamps Yet
8. Start Lining Up Your BNR Forge Front Mount You Will Have To Remove The Factory Mounting Tabs ( Ref Pic 15)
9. You Need To Slighty Adjust The BNR Forge Mount Mount Mounting Tab On Passenger Side. I Used A Table Vice To Make A Clean Bend And Remove Orignal Bend (Ref Pic 16 & 17) (Forgot To Wrap In A Towel And Marred The Metal DOH!) Once Completed And Fitment Feels Correct Mount Your BNR Forge Front Mount (Ref Pic 18)
10. Start Fishing Your BNR Charge Pipe Through The Lower Fender. Then Tighten All The Supplied Hose Clamps. Remove The Rag From Your Throttle Body And Attach The Upper Charge Pipe And Tighten The Hose Clamp (Ref Pic 19). Tighten Clamps From Throttle Body Pipe To Sensor Pipe Section (Ref Pic 20) Then Install The Charge Pipe Onto The Front Mount. Just For Peace Of Mind Give Every Pipe A Little Tug To Make Sure You Snugged Up All Your Hose Clamps
9. You Need To Slighty Adjust The BNR Forge Mount Mount Mounting Tab On Passenger Side. I Used A Table Vice To Make A Clean Bend And Remove Orignal Bend (Ref Pic 16 & 17) (Forgot To Wrap In A Towel And Marred The Metal DOH!) Once Completed And Fitment Feels Correct Mount Your BNR Forge Front Mount (Ref Pic 18)
9. Install Your BNR Charge Pipe To The Passenger Side Of The Front Mount And Tighten Down Your Clamps (Ref Pic 21) Then Install Your Lower Turbo Pipe Section And Tighten Your Hose Clamp (Ref Pic 22) And Then Give Them A Little Tug To Make Sure Everything Is Tightened
12. Now Reverse Steps 3 & 4
13. You Will Notice Reinstalling The Front Bumper Will Be A Bit Snug And Take Some Minor Pushing To Get Things To Line Up Properly
14. Sit Back And Enjoy Your Hard Work!
No comments:
Post a Comment